Optimization of Scale-Up Cultivation Medium for Bacillus subtilis A3M3 in Aquaculture
YE Bo, ZHAO Zhenjun, WANG Xuda, YANG Boxue, LIU Danni, DONG Ying, WANG Xiaoyue, LIU Guilin, ZHANG Qian, LI Shilei
Key Laboratory of Germplasm Improvement and Fine Seed Breeding for Marine Aquatic Animals, LiaoningProvince, Key Laboratory of Protection and Utilization of Aquatic Germplasm Resource, Ministry of Agricultureand Rural Affairs, Liaoning Ocean and Fisheries Science Research Institute, Dalian 116023, China
Abstract:To enhance the yield of Bacillus subtilis A3M3 under simplified scale-up cultivation conditions, reduce production costs, and promote its application as a water quality regulator and feed additive in aquaculture, the scale-up medium was optimized by Plackett-Burman design and response surface methodology using the viable bacterial density in the broth as the response value. First, the key factors influencing the viable count of B. subtilis A3M3 screened by the Plackett-Burman design were found to be brown sugar, soybean peptone, and KH2PO4. Subsequently, in the steepest ascent experiment, the optimal concentration ranges of these key factors were approached, and thus a three-factor, and three-level Box-Behnken experimental design was implemented for response surface analysis to construct a quadratic polynomial regression model correlating the viabledensity with the three key factors. The data showed that the model fitted well and was used for practical predictions. The optimal proportion of each factor was determined by solving the regression equation, with the final optimized medium formulation as: brown sugar of 14.34 g/L, soybean peptone of 9.93 g/L, KH2PO4 of 1.92 g/L, yeast extract of 2 g/L, MgSO4 of 0.2 g/L, CaCO3 of 0.1 g/L, and MnSO4 of 0.01 g/L. Validation experiments showed that the optimized formulation increased the viabledensity of A3M3 from 2.36×109 cfu/mL before optimization to 3.12×109 cfu/mL, increase by 32.2%. This result was close to the model's predicted value (3.35×109 cfu/mL), significantly enhancing bacterial yield. This is conducive to the large-scale production of B. subtilis A3M3 and widespread application in aquaculture practices.
叶博, 赵振军, 王旭达, 杨博学, 刘丹妮, 董颖, 王笑月, 刘桂林, 张乾, 李石磊. 水产养殖用枯草芽孢杆菌A3M3扩培培养基的优化[J]. 水产科学, 2026, 45(5): 698-708.
YE Bo, ZHAO Zhenjun, WANG Xuda, YANG Boxue, LIU Danni, DONG Ying, WANG Xiaoyue, LIU Guilin, ZHANG Qian, LI Shilei. Optimization of Scale-Up Cultivation Medium for Bacillus subtilis A3M3 in Aquaculture. Fisheries Science, 2026, 45(5): 698-708.
[1] HONG H A, DUC L H, CUTTING S M. The use of bacterial spore formers as probiotics[J].FEMS Microbiology Reviews,2005,29(4):813-835. [2] WILLIAMS N, WEIR T L. Spore-based probiotic Bacillus subtilis:current applications in humans and future perspectives[J].Fermentation,2024,10(2):78. [3] 王晓阁.枯草芽孢杆菌研究进展与展望[J].中山大学研究生学刊(自然科学、医学版),2012(3):14-23. [4] 孟睿,何连生,席北斗,等.芽孢杆菌与硝化细菌净化水产养殖废水的试验研究[J].环境科学与技术,2009,32(11):28-31. [5] TSENG D Y, HO P L, HUANG S Y, et al. Enhancement of immunity and disease resistance in the white shrimp, Litopenaeus vannamei, by the probiotic, Bacillus subtilis E20[J].Fish & Shellfish Immunology,2009,26(2):339-344. [6] 张小平.枯草芽孢杆菌SC02和施氏假单胞菌F1M对草鱼养殖水体水质的影响及机理研究[D].杭州:浙江大学,2014. [7] 苏艳莉,孙盛明,朱健,等.枯草芽孢杆菌在水产养殖中的研究进展[J].中国渔业质量与标准,2016,6(6):32-39. [8] GHOSH T. Recent advances in the probiotic application of the Bacillus as a potential candidate in the sustainable development of aquaculture[J].Aquaculture,2025,594:741432. [9] WANG B, WANG Q H, YANG Y, et al. Bidirectional fermentation of Monascus and mulberry leaves enhances GABA and pigment contents:establishment of strategy, studies of bioactivity and mechanistic[J].Preparative Biochemistry & Biotechnology,2024,54(1):73-85. [10] OMOREGIE A I, PALOMBO E A, ONG D E L, et al. A feasible scale-up production of Sporosarcina pasteurii using custom-built stirred tank reactor for in-situ soil biocementation[J].Biocatalysis and Agricultural Biotechnology,2020,24:101544. [11] 刘刚.复合芽孢杆菌的简易扩培及其在水产养殖中的应用效果研究[D].天津:天津农学院,2018. [12] 苟小兰,李亚松,苏艳秋,等.乳酸菌制剂塘口扩培技术及在南美白对虾中的应用[J].科学养鱼,2017(9):37-38. [13] 刘丹妮,叶博,董颖,等.许氏平鲉肠道来源益生菌的分离、鉴定与生物学特性研究[J].水产科学,2025,44(1):36-46. [14] 辽宁省海洋水产科学研究院.水产养殖用枯草芽孢杆菌培养技术规程:DB21/T 4043—2024 [S].沈阳:辽宁省市场监督管理局,2024:3-4. [15] 国家质量监督检验检疫总局,中国国家标准化管理委员会.饲用微生物制剂中枯草芽孢杆菌的检测:GB/T 26428—2010[S].北京:中国标准出版社,2011:1-4. [16] 袁辉林,康丽华,马海滨.响应曲面法及其在微生物发酵工艺优化中的应用[J].安徽农业科学,2011,39(16):9498-9500. [17] WANG H, SUN X J, WANG L, et al. Coproduction of menaquinone-7 and nattokinase by Bacillus subtilis using soybean curd residue as a renewable substrate combined with a dissolved oxygen control strategy[J].Annals of Microbiology,2018,68(10):655-665. [18] 李光月,李雪玲,祁姣姣,等.响应面法优化枯草芽孢杆菌表面活性素的发酵工艺[J].食品工业科技,2022,43(12):146-154. [19] 谢丽丹,王素英.响应面法优化螺旋藻培养基[J].浙江农业学报,2017,29(2):307-314. [20] WANG P, JIANG X, JIANG Y, et al. Optimization of fermentation medium and conditions for mycelial growth and water-soluble exo-polysaccharides production by Isaria farinosa B05[J].Preparative Biochemistry & Biotechnology,2008,38(3):294-307. [21] 代志凯,张翠,阮征.试验设计和优化及其在发酵培养基优化中的应用[J].微生物学通报,2010,37(6):894-903. [22] LU Y, MEI L H. Optimization of fermentation conditions for P450 BM-3 monooxygenase production by hybrid design methodology[J].Journal of Zhejiang University SCIENCE B,2007,8(1):27-32. [23] SINGH P. Sugar industry:a hub of useful bio-based chemicals[M]//MOHAN N, SINGH P. Sugar and Sugar Derivatives:Changing Consumer Preferences. Singapore:Springer Singapore,2020:171-194. [24] SUN Y Q, XU Z Z, ZHENG Y F, et al. Efficient production of lactic acid from sugarcane molasses by a newly microbial consortium CEE-DL15[J].Process Biochemistry,2019,81:132-138. [25] NOIDEE C, SONGBANG S, NINCHAN B. Comparative efficiency of oligofructans production by Bacillus subtilis TISTR 001 from different carbon sources:sucrose, sugarcane juice, and molasses[J].Sugar Tech,2023,25(4):950-958. [26] 张之矾,王开宇,孟源,等.五种生防芽孢杆菌碳源代谢表型分析[J].中国烟草科学,2018,39(4):64-70. [27] GRACIOUS M, NANDAKUMAR S. Optimization of Bacillus subtilis PW12 biomass production using RSM:a preliminary study towards single-cell protein production for aquaculture[J].Journal of Applied Biology & Biotechnology,2025,13(1):83-92. [28] 齐奇,刘河涛,杨文君,等.大豆胨制备工艺条件研究[J].粮油食品科技,2015,23(1):74-78. [29] 李孱,白景华,蔡昭铃,等.细菌素发酵培养基的优化及动力学初步分析[J].生物工程学报,2001,17(2):187-192. [30] 秦国宏,熊小超,张菊花,等.枯草芽孢杆菌联产纳豆激酶和γ-聚谷氨酸[J].过程工程学报,2008,8(1):120-124. [31] MI Z W, CHENG J C, ZHAO P, et al. Improved production of pyrroloquinoline quinone by simultaneous augmentation of its synthesis gene expression and glucose metabolism in Klebsiella pneumoniae[J].Current Microbiology,2020,77(7):1174-1183. [32] SMIRNOVA G V, TYULENEV A V, MUZYKA N G, et al. Changes in the activity of antioxidant systems of Escherichia coli under phosphate starvation[J].Molecular Biology,2023,57(6):965-977. [33] 邹高溪,赵春田,裘娟萍.生防枯草芽孢杆菌210发酵工艺优化[J].浙江农业学报,2017,29(5):799-805. [34] 梁昌聪,郭立佳,刘磊,等.响应面法优化解淀粉芽孢杆菌C101发酵培养基[J].生物技术通报,2014,30(8):169-174. [35] FERREIRA S L C, BRUNS R E, FERREIRA H S, et al. Box-Behnken design:an alternative for the optimization of analytical methods[J].Analytica Chimica Acta,2007,597(2):179-186. [36] DUAN Y L, DU W T, XU Y, et al. Enhanced nattokinase production by Bacillus subtilis from glycerol and okara:optimization of culture medium via response surface methodology[J].Frontiers in Microbiology,2025,16:1577292. [37] BREIG S J M, LUTI K J K. Response surface methodology:a review on its applications and challenges in microbial cultures[J].Materials Today:Proceedings,2021,42:2277-2284. [38] PINHAL S, ROPERS D, GEISELMANN J, et al. Acetate metabolism and the inhibition of bacterial growth by acetate[J].Journal of Bacteriology,2019, 201(13):e00147-19. [39] STAUFFER M D, SULEWSKI G. 磷:生命的必需元素[C]//加拿大钾磷研究所中国项目部.2001年中国磷肥应用研究现状与展望学术讨论会论文集.北京:中国农业出版社,2001:134-143. [40] KONG W L, ZHANG Y, WU X Q. Optimization of Pseudomonas aurantiaca ST-TJ4 fermentation medium and its control effect on Phytophthora cinnamomi[J].Fermentation,2024,10(1):21. [41] 汪彬彬,车振明. Plackett-Burman和Box-Benhnken Design实验设计法优化华根霉产糖化酶发酵培养基的研究[J].食品科技,2011,36(5):41-45. [42] 于平,黄星星,张一舒.枯草芽孢杆菌ZJS18发酵生产γ-聚谷氨酸培养条件的优化[J].食品科学,2018,39(22):87-92. [43] YUAN H Y, SUN Q, WANG L S, et al. Optimization of high-density fermentation conditions for Saccharomycopsis fibuligera Y1402 through response surface analysis[J].Foods,2024,13(10):1546.